Components of Lean Manufacturing Scott Kowalski December 14, 2005 Table of Contents I. Introduction II. Small Lot Production III. Set-up Time Reduction IV. Maintaining and Improving Equipment V. Pull Production System VI. Standard Operations VII. Boeing Factory � Lean Production changes their lean thinking. VIII. Conclusion �If you need it tomorrow, Make it today� Jack Welch I. Introduction "Lean" production theory was first used in Japanese factories. The Toyota production system is especially admired as a highly successful use of "lean" techniques. In general, lean production refers to manufacturing processes that improve upon mass production techniques to reduce cost, reduce time to produce, improve quality, and better respond to market demands. The benefits of lean production techniques have been documented in several studies, including a worldwide study of automotive industry. This report will focus on some elements of lean production; give some general description of each element of lean p......

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